Auto rubber reclaim plant
Natural recycled rubber desulfurization equipment (high temperature constant pressure plasticizer and high-speed mixing desulfurization machine)
Butyl recycled rubber desulfurization equipment
1. Product parameters:
01. Total power: 645KW.
02. Capacity: 1200Kg/h.
03. High mixing shaft speed: 468r/min.
04. High mixing tank working capacity :400Kg.
05. Total plasticizing time of high stirring tank: 16min.
06. Cooling time of cooling tank A and B: 16min.
07. Working temperature: 220-250ºC.
08. Total weight: 38.4 tons.
09. Dimensions: 30000*9000*5000 mm (length * width * height)
2. Product advantage of recycled rubber high-speed mixing machine production line:
The machine uses high-speed mixing to generate heating throughout the automatic control, the operation is simple, the entire enclosed space operation, the production process has no odor, more environmentally friendly high temperature and normal pressure, no pressure, more safe rubber powder runs smoothly, is heated evenly, and the product performance is stable. Low power consumption, high output, 24-hour output of 25-30 tons or so.
High production is about 30 tons/24H.
Less power consumption, the use of high-speed mixing to generate heat
Full automatic control, simple operation
The whole process of closed space operation, the production process has no bad smell and is more environmentally friendly
High temperature and normal pressure, no pressure is safer
The rubber powder runs smoothly, is heated evenly, and the product performance is stable.
Equipment basic structure:
The machine mainly consists of the following parts:
01. storage bin and feeding mechanism;
02. weighing bin and feeding mechanism;
03. High-speed mixing system;
04. Cooling system;
05. Cooling output system;
06. Environmental protection treatment system;
07.PLC automatic control system;
08. Power system;
09. Heating and insulation system.
Performance feature:
1. the machine has good environmental performance: I. The machine does not produce solid waste. II. No waste water discharge, the system cooling water is recycled through the cooling tower, not discharged. III. The waste gas is smoke-free, tasteless and dust free after treatment by electric heating organic waste gas thermal incineration device.
2.The machine has high safety performance: I. does not produce high pressure gas, liquid. II. Each thermal system is equipped with two sets of measurement and control systems to ensure safe operation within the set range. III. Each heating system adopts flame retardant aluminum silicate needle blanket for heat preservation; The insulation material has high temperature resistance (maximum temperature 1260ºC), the actual operating temperature of the system is: high stirring and insulation system temperature ≤240ºC; Condensing evaporator ≤150ºC; Electric heating organic waste gas thermal incineration device ≤700ºC. Therefore, the machine has good safety.
3.The machine has high efficiency and performance: I. High degree of automation, the whole system and the whole process are controlled by PLC (except manual testing). Low labor costs (1 person can monitor multiple sets of equipment). III. High production capacity and relatively low energy consumption. III. The output performance index is high, and the index is stable and does not rebound.
Waste gas treatment instructions:
1.Exhaust gas generation parts: I. high temperature exhaust gas in the high mixing body and the cooling tank. II. Medium temperature exhaust gas in the transition tank. III. Discharge of low-temperature exhaust gases in the auger
2.Principle of waste gas treatment: there are 2 exhaust gas outlet pipes above the high churn cover, one of which is installed with a 2 "and a half electromagnetic check valve; A 2 1/2 inch common check valve is installed at the other pipe opening. Their roles are: 1. The function of the solenoid check valve is: 1 second before the feed gate valve is opened, the solenoid check valve automatically opens, the organic gas in the high mixing body is sucked away, the feed is completed, the feed gate valve is closed, and the electromagnetic check valve is also closed.No action at other times. II. The function of the ordinary check valve is: when there is waste gas in the high stirring body and reaches the set value, the check valve automatically opens, and the organic waste gas in the high stirring enters the electric heating organic waste gas thermal incineration device through the pipeline, condensing evaporator. The internal setting temperature of the device is 700ºC; Organic combustible waste gas decomposes and burns at high temperature. Finally, it is discharged into the atmosphere through the centrifugal extraction fan. The gas processed by the device is odorless and smoke-free. III. The transition tank and cooling tank are each equipped with a 2 "and a half ordinary check valve, and their principle of action is the same as the check valve on the high churn and transition tank.
Installation Instructions
Complete AUTO reclaimed rubber machine installation pohots:
Packaging & Shipping
loading container for shipment photos:
FAQ
1: How to choose the most suitable machine?
A: Please tell me your requirements, we can choose the best model for you, or you can choose the exact model. You can also send us the product drawings and we will choose the most suitable machine for you.
2: What is the main product of your company?
A: We specialize in producing reclaimed rubber machine, butyl reclaimed rubber machine, tyre retreading machines, motorcycle tyres curing machines, motorcycle tyres, tread rubber, cushion gum, etc. We can also meet your customized requirements.
3: Where is your factory? How to visit?
A: Our factory is located in Rizhao City, Shandong Province, 276500, P.R.C. the nearest airport is Rizhao or Qingdao airport, You are warmly welcome to visit us.
4: What are your trading terms?
A: FOB, CFR and CIF are acceptable.
5: What's the Payment Terms ?
A : T/T ,30% initial payment when order
6. What does your factory do regarding quality control?
We pay much more importance to quality control from the materials to the finished products. Every machine and parts will be fully assembled and carefully tested before shipment.
7. What's the machine quality guarantee?
Quality guarantee time is one year. We choose world famous brand components to keep our machine in perfect working condition.
8. How about installation and commissioning and training overseas? How long time will it take?
Yes, we can supply overseas service and technical support and staff training but customer needs to pay for the cost of the installation. It usually takes about 10-30 days accoring to the different production line.
9. Can we do inspection of goods before shipment?
Yes, you can come to our factory to check the goods before shipment, we also can do Live online video for you to inspect the goods
10. Can i check the production line and production process if i come to your factory?
Yes, you can, you can check and see all the machines and production process when you come
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